Pittsburgh-style barbecue brings a unique twist to traditional BBQ that’ll revolutionize your grilling game. Unlike the sweet molasses-based sauces you’ll find down South, Pittsburgh BBQ features a tangy vinegar-forward sauce that perfectly complements the smoky richness of slow-cooked ham. This Steel City favorite has been quietly winning over taste buds for generations.
We’ve perfected this authentic Pittsburgh ham BBQ recipe that captures the essence of this regional specialty. The secret lies in the perfect balance of sharp vinegar, aromatic spices and just a hint of sweetness that allows the ham’s natural flavors to shine through. Whether you’re hosting a backyard gathering or simply craving something different from your usual BBQ routine, this recipe delivers that distinctive Pittsburgh taste.
Our version stays true to the traditional method while incorporating modern techniques that guarantee tender, flavorful results every time. Get ready to experience why Pittsburgh BBQ deserves a spot on your regular rotation.
Ingredients
We’ve carefully selected each ingredient to create the perfect balance of Pittsburgh’s signature tangy flavor profile. These components work together to deliver that authentic sharp and smoky taste that makes Pittsburgh BBQ so distinctive.
For the Ham
- 1 (8-10 pound) bone-in ham shoulder or fresh ham
- 2 tablespoons kosher salt
- 1 tablespoon black pepper
- 2 cups apple juice (for spritzing)
- 1 cup apple cider vinegar (for spritzing)
For the Pittsburgh-Style BBQ Sauce
- 1 cup white vinegar
- 1/2 cup apple cider vinegar
- 1/4 cup ketchup
- 2 tablespoons brown sugar
- 1 tablespoon Worcestershire sauce
- 1 teaspoon hot sauce
- 1 teaspoon garlic powder
- 1 teaspoon onion powder
- 1/2 teaspoon celery seed
- 1/2 teaspoon dry mustard
- 1/4 teaspoon cayenne pepper
- Salt and black pepper to taste
For the Rub
- 2 tablespoons brown sugar
- 2 tablespoons paprika
- 1 tablespoon garlic powder
- 1 tablespoon onion powder
- 1 tablespoon chili powder
- 1 teaspoon ground cumin
- 1 teaspoon dried oregano
- 1 teaspoon smoked paprika
- 1/2 teaspoon cayenne pepper
- 1/4 teaspoon ground cloves
Equipment Needed
Preparing authentic Pittsburgh Ham BBQ requires exact kitchen tools that ensure proper cooking and serving. We recommend gathering these essential items before starting your recipe to streamline the cooking process.
Primary Cooking Equipment:
- Large skillet or pan for heating and simmering the ham barbecue mixture
- Saucepan as an alternative option for cooking the sauce components
- Slow cooker for keeping the mixture warm during extended serving periods
Preparation Tools:
- Mixing bowl for combining sauce ingredients thoroughly
- Colander for rinsing excess salt from the chipped ham
- Measuring cups and spoons for accurate ingredient portions
- Sharp knife and cutting board for dicing onions precisely
Serving Equipment:
- Spoon or spatula for stirring the mixture during cooking
- Butter knife for spreading butter on buns
- Toaster or griddle for achieving perfectly golden sandwich rolls
The slow cooker proves particularly valuable when serving Pittsburgh Ham BBQ at gatherings since it maintains optimal temperature without overcooking. We find that using a colander to rinse the chipped ham for 30 seconds under hot water removes excess saltiness while preserving the meat’s distinctive flavor profile.
Quality equipment makes the difference between good and exceptional Pittsburgh Ham BBQ. Sharp knives ensure uniform onion pieces that distribute flavor evenly throughout the sauce. Proper measuring tools guarantee the perfect balance of tangy vinegar and sweet brown sugar that defines this regional specialty.
Prep Work
Before we jump into cooking our Pittsburgh Ham BBQ, proper preparation sets the foundation for this regional favorite. Our systematic approach ensures every component comes together seamlessly for that authentic Pittsburgh flavor.
Preparing the Ham
We start by gathering our main ingredient: 1 to 1.5 pounds of chipped or chopped ham, which forms the heart of this Pittsburgh specialty. If we’re working with ham slices or leftover ham, we cut the meat into thin strips first, then into small rectangles or squares for even cooking and better sauce absorption.
Our preparation continues by heating a large skillet or pan over medium heat. We place the cut ham directly into the skillet without adding butter or oil, since the BBQ sauce will prevent sticking during the cooking process. The ham needs to cook and warm through completely, which typically takes 15 to 20 minutes with regular stirring.
Making the BBQ Sauce
We create our signature Pittsburgh BBQ sauce by combining exact measurements in a mixing bowl. Our sauce base requires 1.5 cups of ketchup, preferably Heinz for authentic regional flavor.
The complete sauce mixture includes these precise measurements:
| Ingredient | Amount |
|---|---|
| Ketchup | 1.5 cups |
| Brown sugar | 1/4 cup |
| Apple cider vinegar | 1/4 cup |
| Worcestershire sauce | 1 tablespoon |
| Yellow mustard | 1 tablespoon |
| Onion powder | 1 tablespoon |
| Salt and pepper | To taste |
We mix these ingredients thoroughly until the consistency becomes smooth and uniform. Once our ham reaches the proper temperature, we pour this sauce directly over the meat in the skillet and stir to coat every piece evenly. The mixture continues heating until it bubbles and develops that rich, tangy aroma characteristic of Pittsburgh BBQ, approximately 15 to 20 minutes.
Applying the Rub
Traditional Pittsburgh chipped ham BBQ differs from other regional styles by focusing on sauce rather than dry rubs for flavor development. Our approach relies primarily on the seasonings within the BBQ sauce itself, particularly the salt, pepper, and onion powder, which act as flavor enhancers during the cooking process.
The sauce ingredients penetrate the ham during cooking, creating the signature taste profile without requiring additional dry seasoning applications. This method allows the natural ham flavors to shine through while the sauce provides that distinctive Pittsburgh tang and sweetness balance.
Instructions
We’ll walk you through the complete process of creating authentic Pittsburgh Ham BBQ using traditional smoking techniques. Our method focuses on low and slow cooking to develop the perfect balance of smoky flavor and tender texture that makes this regional specialty so beloved.
Setting Up Your Grill or Smoker
We begin by preheating our grill or smoker to maintain a consistent temperature between 225°F and 250°F. This low temperature range allows for slow cooking that produces tender and flavorful ham without drying out the meat.
We recommend using hickory or applewood chips to create the classic smoky flavor that complements ham perfectly. These wood varieties provide the right amount of smokiness without overpowering the natural ham taste. We prepare our grill for indirect cooking by placing the ham away from direct heat sources. This setup prevents the ham from drying out while ensuring even heat distribution throughout the cooking process.
Smoking the Ham
We place approximately 1.5 pounds of shaved or chipped ham on a foil-lined tray for easy cleanup and better heat distribution. The traditional Pittsburgh style uses this exact cut of ham for optimal texture in the final sandwich.
We position the ham on the grill grates away from direct flames to maintain gentle heating throughout the process. Our smoking time ranges from 1 to 2 hours, which provides enough time to warm the ham thoroughly while allowing it to absorb the smoky flavors. We keep the grill closed as much as possible during this period to maintain both temperature consistency and smoke concentration around the ham.
Monitoring Temperature
We maintain our smoker temperature at a steady 225°F to 250°F throughout the entire cooking process. Using a reliable grill thermometer helps us track the ambient temperature and make adjustments as needed.
Our target internal temperature for the ham reaches approximately 140°F, which ensures the meat is safely warmed and perfectly tender. We avoid overcooking since the ham is already fully cooked and we’re primarily reheating while adding smoky flavor. Regular temperature checks help us achieve the ideal balance between thorough heating and maintaining moisture.
Applying the Sauce
We prepare our Pittsburgh-style BBQ sauce by combining 1.5 cups of ketchup (preferably Heinz), 1/4 cup brown sugar, 1/4 cup apple cider vinegar, 1 tablespoon Worcestershire sauce, 1 tablespoon yellow mustard, 1 tablespoon onion powder, and salt and pepper to taste.
We heat this sauce mixture gently in a skillet until it reaches the perfect consistency. Once our sauce is ready, we stir the smoked chipped ham directly into the warmed sauce and cook the combination for 15 to 20 minutes until it becomes bubbly and thoroughly heated. We can keep this mixture warm in a slow cooker if needed until serving time. The final step involves serving our BBQ ham on toasted Kaiser rolls or sandwich buns, with optional cheddar cheese for added richness.
Cooking Times and Temperatures
Achieving perfect Pittsburgh Ham BBQ requires precise temperature control and timing to develop the signature tangy flavors while maintaining the ham’s tender texture. We recommend maintaining consistent temperatures throughout the cooking process to ensure optimal results.
Stovetop Method Timing
Our preferred stovetop approach delivers excellent results in approximately 10 to 12 minutes total cooking time. We start by sautéing minced onions over medium heat for exactly 5 minutes until they become translucent and tender. After adding the barbecue sauce ingredients, we incorporate the chipped ham and continue cooking for an additional 5 to 7 minutes until the mixture reaches a vigorous bubble and the ham is heated through completely.
| Cooking Method | Temperature | Onion Sauté Time | Ham Cooking Time | Total Time |
|---|---|---|---|---|
| Stovetop Skillet | Medium Heat | 5 minutes | 5-7 minutes | 10-12 minutes |
| Slow Cooker | Low Setting | N/A | 2-3 hours | 2-3 hours |
Slow Cooker Alternative
For larger gatherings or hands-off preparation, we use the slow cooker method which requires 2 to 3 hours on the low heat setting. This extended cooking time allows the flavors to meld completely while the sauce thickens to the perfect consistency. We combine the ham and prepared sauce directly in the slow cooker bowl and let the gentle, consistent heat work its magic.
Temperature Guidelines
Medium heat on the stovetop typically ranges between 300°F to 350°F, providing the ideal environment for developing flavors without scorching the sauce. We monitor the mixture closely during the final cooking phase, ensuring it reaches a proper bubbling stage that indicates the ham has heated to a safe serving temperature of 140°F internally.
The slow cooker’s low setting maintains temperatures between 180°F to 200°F, creating the perfect environment for gentle flavor development over the extended cooking period. This method prevents the sauce from reducing too quickly while allowing the sweet and tangy elements to penetrate the ham thoroughly.
Make-Ahead Instructions
We recommend preparing Pittsburgh Ham BBQ ahead of time to maximize flavor development and simplify entertaining. The mixture actually improves when allowed to rest overnight in the refrigerator as the sweet and tangy sauce penetrates the ham more thoroughly.
Sauce Preparation
Our BBQ sauce can be prepared up to 3 days in advance and stored in an airtight container in the refrigerator. We combine the brown sugar, Heinz ketchup, apple cider vinegar, Worcestershire sauce, yellow mustard, and onion powder in a bowl and whisk until smooth. This advance preparation allows the flavors to meld beautifully while saving valuable time on serving day.
Complete Make-Ahead Assembly
We prepare the entire Pittsburgh Ham BBQ mixture up to 2 days before serving for optimal results. After cooking the chipped ham and combining it with our prepared sauce, we allow the mixture to cool completely before transferring it to an airtight container. The ham absorbs the sauce flavors during refrigeration, creating a more cohesive and flavorful dish.
Storage Guidelines
| Storage Method | Duration | Temperature |
|---|---|---|
| Refrigerated (airtight container) | Up to 4 days | 40°F or below |
| Frozen portions | Up to 3 months | 0°F |
| Room temperature (serving) | Maximum 2 hours | Safe zone only |
Reheating Instructions
We reheat our make-ahead Pittsburgh Ham BBQ using gentle methods to preserve texture and prevent the sauce from becoming too thick. The slow cooker method works exceptionally well for reheating, requiring 1 to 2 hours on low heat with occasional stirring. Alternatively, we use a large skillet over medium-low heat, adding a tablespoon of water if the mixture appears too thick.
Serving Day Preparation
We transfer the chilled ham mixture to our slow cooker 2 to 3 hours before guests arrive, setting it on the warm or low setting. This approach keeps the Pittsburgh Ham BBQ at the perfect serving temperature throughout the event while allowing us to focus on other party preparations. Fresh Kaiser rolls or hamburger buns should be toasted just before serving for the best texture contrast.
Serving Suggestions
We recommend piling our Pittsburgh Ham BBQ high on soft hamburger buns or Kaiser rolls for the most authentic experience. The tender chipped ham pairs beautifully with the slight chewiness of a quality bun that can hold up to the generous sauce without falling apart.
A slice of sharp cheddar cheese transforms this regional favorite into an even more indulgent treat. We place the cheese directly on the warm ham mixture allowing it to melt slightly and add richness that complements the tangy barbecue sauce perfectly.
Plain potato chips serve as the traditional accompaniment that locals expect alongside their Pittsburgh Ham BBQ sandwiches. The crispy texture provides an excellent contrast to the saucy ham while the simple salt flavor doesn’t compete with our carefully balanced barbecue sauce.
We often set up a DIY sandwich station for gatherings where guests can customize their portions. Providing various bun options like soft sandwich rolls alongside Kaiser rolls gives everyone their preferred base. Small bowls of additional toppings such as pickle chips or coleslaw allow for personal touches while maintaining the dish’s authentic character.
For casual dinners we serve the Pittsburgh Ham BBQ family style in a large bowl with warmed buns on the side. This approach works particularly well when using our slow cooker method since the mixture stays at the perfect serving temperature throughout the meal.
Community events and picnics showcase this dish at its finest when we prepare large batches and keep them warm in slow cookers. The sweet savory and tangy profile makes it an instant crowd pleaser that represents true Pittsburgh cuisine at its most approachable and delicious.
Storage and Reheating
Proper storage techniques ensure our Pittsburgh Ham BBQ maintains its signature flavors for several days after preparation. We recommend transferring leftover ham BBQ to an airtight container within two hours of serving to preserve freshness and prevent bacterial growth. The mixture stays fresh in the refrigerator for up to 4 days when stored correctly.
Refrigeration works best when we divide large batches into smaller portions using multiple airtight containers. This approach allows the mixture to cool faster and makes reheating more convenient for smaller servings. Glass containers with tight-fitting lids provide excellent storage options that won’t absorb the sauce’s tangy flavors.
Reheating methods directly impact the final texture and taste of our Pittsburgh Ham BBQ. We find that using a slow cooker on the warm setting produces the best results because it gently brings the mixture back to serving temperature while maintaining moisture. The low heat prevents the sauce from breaking down or the ham from becoming tough.
Microwave reheating offers convenience but requires careful attention to prevent overcooking. We suggest using 30-second intervals at medium power while stirring between each session. This technique distributes heat evenly and prevents hot spots that could make the ham chewy.
Stovetop reheating gives us more control over the warming process. We heat the mixture in a heavy-bottomed pan over medium-low heat while stirring frequently. Adding a tablespoon of water or apple cider vinegar helps restore moisture if the sauce appears too thick after refrigeration.
The slow cooker method preserves both moisture and flavor better than other reheating techniques. We transfer the chilled mixture to the slow cooker and heat on low for 30 to 45 minutes until warmed through. This gentle approach maintains the sauce’s consistency and prevents the ham from drying out during the reheating process.
Conclusion
We’ve shared everything you need to master this beloved Pittsburgh classic that’s been bringing families together for generations. From selecting the right chipped ham to achieving that perfect balance of tangy and sweet flavors this recipe delivers authentic taste every time.
The beauty of Pittsburgh Ham BBQ lies in its simplicity and versatility. Whether you’re feeding a crowd at a backyard gathering or preparing a quick weeknight dinner the make-ahead options and flexible cooking methods ensure success. The combination of traditional techniques with modern convenience makes this dish accessible to home cooks of all skill levels.
Now it’s time to fire up your kitchen and experience the unique flavors that make Pittsburgh BBQ special. Your family and friends will appreciate this regional treasure that’s sure to become a regular favorite in your recipe rotation.
Frequently Asked Questions
What makes Pittsburgh-style BBQ sauce different from other BBQ sauces?
Pittsburgh-style BBQ sauce is distinctively tangy with a vinegar base, contrasting sharply with the sweeter molasses or tomato-based sauces common in Southern BBQ. It combines white vinegar, apple cider vinegar, ketchup, and brown sugar to create a perfect balance of sharp acidity and subtle sweetness that enhances rather than masks the ham’s natural flavor.
What type of ham is best for Pittsburgh Ham BBQ?
The best choice is 1 to 1.5 pounds of chipped or chopped ham, though you can also use an 8-10 pound bone-in ham shoulder or fresh ham for smoking. Chipped ham is traditional and provides the authentic texture that Pittsburgh locals expect from this regional specialty.
Do I need special equipment to make Pittsburgh Ham BBQ?
Basic equipment includes a large skillet or pan, saucepan, mixing bowls, and measuring tools. For larger gatherings, a slow cooker is highly recommended to maintain optimal serving temperature. If smoking, you’ll need a grill or smoker capable of maintaining 225°F-250°F with hickory or applewood chips.
How long does it take to cook Pittsburgh Ham BBQ?
Stovetop method takes 10-12 minutes, while slow cooker method requires 2-3 hours on low heat. If smoking fresh ham, allow 1-2 hours at 225°F-250°F until internal temperature reaches 140°F. The slow cooker method is ideal for larger batches and allows flavors to meld perfectly.
Can I make Pittsburgh Ham BBQ ahead of time?
Yes! The BBQ sauce can be prepared up to three days in advance and stored refrigerated. The complete ham mixture can be assembled up to two days before serving. This make-ahead approach actually enhances flavor development as ingredients have time to meld together.
What’s the best way to serve Pittsburgh Ham BBQ?
Serve piled high on soft hamburger buns or Kaiser rolls, optionally topped with sharp cheddar cheese. Traditional accompaniments include plain potato chips for textural contrast. Consider setting up a DIY sandwich station for gatherings, allowing guests to customize with pickle chips or coleslaw.
How should I store leftover Pittsburgh Ham BBQ?
Transfer leftovers to airtight containers within two hours of serving. Refrigerate for up to four days or freeze for up to three months. Divide large batches into smaller portions for quicker cooling and easier reheating. Always ensure proper temperature control for food safety.
What’s the best way to reheat Pittsburgh Ham BBQ?
Use a slow cooker on warm setting to preserve moisture and flavor. Alternatively, reheat gently on stovetop over low heat, stirring frequently, or use microwave in 30-second intervals. Add a splash of water or apple juice if mixture appears dry during reheating.
